![汽車發動機缸體缸蓋通過式噴淋清洗機 汽車發動機缸體缸蓋通過式噴淋清洗機]()
圖(tu)1?通過(guo)式高壓噴淋清洗(xi)線(xian)(帶烘干)
像(xiang)汽(qi)車(che)(che)發(fa)動(dong)機(ji)缸(gang)體(ti)缸(gang)蓋(gai)通(tong)過式噴(pen)淋清(qing)(qing)(qing)洗(xi)(xi)(xi)機(ji)這(zhe)一(yi)類(lei)的(de)(de)(de)(de)(de)大型清(qing)(qing)(qing)洗(xi)(xi)(xi)設備(bei)在(zai)發(fa)動(dong)機(ji)生(sheng)(sheng)產線上是(shi)(shi)(shi)非常重要的(de)(de)(de)(de)(de)輔助設備(bei),主要就是(shi)(shi)(shi)為了清(qing)(qing)(qing)洗(xi)(xi)(xi)發(fa)動(dong)機(ji)的(de)(de)(de)(de)(de)每個零(ling)部件。在(zai)生(sheng)(sheng)活(huo)中有(you)車(che)(che)一(yi)族的(de)(de)(de)(de)(de)可能會(hui)考(kao)慮(lv)到,車(che)(che)開久了,發(fa)動(dong)機(ji)缸(gang)體(ti)缸(gang)蓋(gai)怎(zen)么清(qing)(qing)(qing)洗(xi)(xi)(xi),需不(bu)需要清(qing)(qing)(qing)洗(xi)(xi)(xi)?答案肯定是(shi)(shi)(shi)需要的(de)(de)(de)(de)(de)。只(zhi)是(shi)(shi)(shi)一(yi)般不(bu)會(hui)有(you)人(ren)專(zhuan)門買(mai)一(yi)臺那么大的(de)(de)(de)(de)(de)清(qing)(qing)(qing)洗(xi)(xi)(xi)設備(bei)專(zhuan)門為了半年或一(yi)年一(yi)次清(qing)(qing)(qing)洗(xi)(xi)(xi)汽(qi)車(che)(che)缸(gang)體(ti)缸(gang)蓋(gai)等零(ling)配(pei)件。私(si)人(ren)清(qing)(qing)(qing)洗(xi)(xi)(xi)的(de)(de)(de)(de)(de)案例一(yi)般是(shi)(shi)(shi)買(mai)比較小(xiao)型的(de)(de)(de)(de)(de)超聲波清(qing)(qing)(qing)洗(xi)(xi)(xi)機(ji)來清(qing)(qing)(qing)洗(xi)(xi)(xi)噴(pen)油嘴、火花塞等比較容易拆(chai)卸的(de)(de)(de)(de)(de)零(ling)配(pei)件。如果需要全面清(qing)(qing)(qing)洗(xi)(xi)(xi)發(fa)動(dong)機(ji)零(ling)配(pei)件的(de)(de)(de)(de)(de),通(tong)常是(shi)(shi)(shi)送(song)到專(zhuan)門的(de)(de)(de)(de)(de)汽(qi)車(che)(che)美(mei)容店(dian)進行專(zhuan)業的(de)(de)(de)(de)(de)清(qing)(qing)(qing)洗(xi)(xi)(xi)。所以一(yi)般會(hui)購買(mai)超聲波清(qing)(qing)(qing)洗(xi)(xi)(xi)機(ji)設備(bei)的(de)(de)(de)(de)(de)有(you)汽(qi)修(xiu)店(dian)、汽(qi)車(che)(che)美(mei)容店(dian)或汽(qi)車(che)(che)發(fa)動(dong)機(ji)生(sheng)(sheng)產廠家等。
以上是題外話(hua),本文主要是著重對缸(gang)體缸(gang)蓋的(de)最終清洗機每個(ge)工位的(de)功能(neng)以及作用進行詳細(xi)的(de)分析。
![汽車發動機缸體缸蓋通過式噴淋清洗機 汽車發動機缸體缸蓋通過式噴淋清洗機]()
圖2?通(tong)過式高(gao)壓噴淋清洗線(帶烘干)
1.清洗(xi)機概述
清(qing)洗機(ji)(ji)分(fen)為(wei)三種,通(tong)常分(fen)為(wei)中間清(qing)洗機(ji)(ji)、CMM清(qing)洗機(ji)(ji)以及(ji)最終清(qing)洗機(ji)(ji)。而(er)在下文會著重分(fen)析發動機(ji)(ji)缸體缸蓋的最終清(qing)洗機(ji)(ji)的相關功能以及(ji)作用。
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2.缸體缸蓋最(zui)終清洗機各(ge)個(ge)工位的(de)功(gong)能及作用
2.1浪(lang)涌清(qing)洗工(gong)位
工(gong)(gong)件(jian)通過機動滾(gun)道進(jin)入到本工(gong)(gong)位(wei)(wei)的(de)浪涌(yong)水(shui)(shui)箱(xiang)中(zhong),有(you)到位(wei)(wei)裝置被設置在輸(shu)(shu)(shu)送(song)裝置上(shang),對(dui)工(gong)(gong)件(jian)的(de)是否到位(wei)(wei)進(jin)行(xing)檢測,同(tong)時發令(ling),停止(zhi)滾(gun)道的(de)輸(shu)(shu)(shu)送(song),關閉浪涌(yong)水(shui)(shui)箱(xiang)的(de)插(cha)(cha)門。有(you)浪涌(yong)儲水(shui)(shui)箱(xiang)被配(pei)備在這個工(gong)(gong)位(wei)(wei)當中(zhong),打(da)開(kai)浪涌(yong)清洗泵(beng)電磁閥之(zhi)(zhi)后(hou),供(gong)水(shui)(shui)到浪涌(yong)水(shui)(shui)箱(xiang)內,在供(gong)水(shui)(shui)工(gong)(gong)作(zuo)完畢之(zhi)(zhi)后(hou)減(jian)速(su)機驅動鼓輪(lun)回(hui)轉裝置就(jiu)(jiu)(jiu)會(hui)旋轉工(gong)(gong)件(jian)270度,固定攪水(shui)(shui)噴(pen)嘴(zui)就(jiu)(jiu)(jiu)會(hui)噴(pen)水(shui)(shui),通過膠水(shui)(shui)噴(pen)嘴(zui)以(yi)及工(gong)(gong)件(jian)旋轉的(de)攪水(shui)(shui),就(jiu)(jiu)(jiu)會(hui)讓水(shui)(shui)紊(wen)流(liu)和(he)翻騰,就(jiu)(jiu)(jiu)可以(yi)利用涮洗功能(neng)對(dui)工(gong)(gong)件(jian)的(de)內表(biao)面以(yi)及水(shui)(shui)道腔進(jin)行(xing)清洗;在完成清洗之(zhi)(zhi)后(hou),將排水(shui)(shui)插(cha)(cha)門打(da)開(kai),進(jin)行(xing)防(fang)水(shui)(shui),對(dui)工(gong)(gong)件(jian)不斷(duan)進(jin)行(xing)倒(dao)水(shui)(shui)操作(zuo),這樣就(jiu)(jiu)(jiu)能(neng)夠讓下一(yi)個工(gong)(gong)位(wei)(wei)的(de)吹干工(gong)(gong)作(zuo)更加(jia)方便的(de)進(jin)行(xing),然(ran)后(hou)打(da)開(kai)出料(liao)插(cha)(cha)門,輸(shu)(shu)(shu)送(song)工(gong)(gong)件(jian)到下一(yi)個工(gong)(gong)位(wei)(wei)上(shang)。
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2.2升降清(qing)洗(xi)工位
在(zai)工(gong)(gong)件(jian)完(wan)成(cheng)浪涌清(qing)(qing)洗工(gong)(gong)位的(de)清(qing)(qing)洗之后,就會進(jin)(jin)入到(dao)升(sheng)降清(qing)(qing)洗工(gong)(gong)位當(dang)中(zhong),到(dao)位檢(jian)測(ce)開關檢(jian)測(ce)到(dao)工(gong)(gong)件(jian)之后就會停止(zhi)滾道,同(tong)時伸出止(zhi)回器,根據PLC的(de)指令讓噴嘴和(he)水箱進(jin)(jin)行有規律的(de)升(sheng)降運動(dong),清(qing)(qing)洗工(gong)(gong)件(jian)三(san)面的(de)表面和(he)孔(kong)隙。為(wei)了讓清(qing)(qing)洗效果能夠得(de)到(dao)保證,水箱會不斷的(de)上(shang)升(sheng)和(he)下降來進(jin)(jin)行清(qing)(qing)洗的(de)工(gong)(gong)作。在(zai)這樣的(de)工(gong)(gong)作循環過幾次之后,就會停止(zhi)水箱的(de)上(shang)升(sheng)。
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2.3橫(heng)移(yi)清洗工位(wei)
在(zai)工(gong)件(jian)完成了升降清(qing)(qing)洗(xi)工(gong)位(wei)的(de)清(qing)(qing)洗(xi)之(zhi)(zhi)后(hou)就(jiu)(jiu)會(hui)進(jin)入到(dao)橫(heng)移清(qing)(qing)洗(xi)工(gong)位(wei)當中,到(dao)位(wei)檢測開關檢測到(dao)工(gong)件(jian)之(zhi)(zhi)后(hou)就(jiu)(jiu)會(hui)落下(xia)兩端的(de)插門(men),PLC會(hui)發出指令,讓滾道(dao)在(zai)減速(su)機的(de)帶動(dong)作用(yong)下(xia)對噴嘴和驅動(dong)水箱進(jin)行橫(heng)移運動(dong),清(qing)(qing)洗(xi)工(gong)件(jian)三面(mian)的(de)表面(mian)和孔隙。為了讓清(qing)(qing)洗(xi)效果得到(dao)保證,水箱的(de)橫(heng)移會(hui)不(bu)斷的(de)循環。在(zai)循環的(de)次數(shu)達到(dao)了規定的(de)次數(shu)之(zhi)(zhi)后(hou),就(jiu)(jiu)會(hui)停(ting)止水箱的(de)橫(heng)移。
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2.4升(sheng)降吹干(gan)工位
在(zai)工(gong)(gong)(gong)(gong)件(jian)(jian)完成(cheng)了以上(shang)幾項(xiang)清洗工(gong)(gong)(gong)(gong)位(wei)(wei)的(de)(de)(de)清洗之后(hou)(hou),就(jiu)(jiu)會進(jin)入(ru)到(dao)升降(jiang)(jiang)吹(chui)干(gan)(gan)工(gong)(gong)(gong)(gong)位(wei)(wei)當中,這(zhe)(zhe)時候(hou)會有(you)大量(liang)的(de)(de)(de)水(shui)漬殘留在(zai)工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)表面(mian)上(shang)。升降(jiang)(jiang)吹(chui)干(gan)(gan)工(gong)(gong)(gong)(gong)位(wei)(wei)對(dui)(dui)工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)吹(chui)干(gan)(gan)利用了壓縮的(de)(de)(de)空氣,這(zhe)(zhe)樣就(jiu)(jiu)能夠讓(rang)工(gong)(gong)(gong)(gong)件(jian)(jian)進(jin)入(ru)下(xia)(xia)一個工(gong)(gong)(gong)(gong)序或者入(ru)庫管理(li)更加(jia)的(de)(de)(de)方便(bian)和快(kuai)捷。在(zai)工(gong)(gong)(gong)(gong)件(jian)(jian)進(jin)入(ru)到(dao)升降(jiang)(jiang)吹(chui)干(gan)(gan)工(gong)(gong)(gong)(gong)位(wei)(wei)之后(hou)(hou),到(dao)位(wei)(wei)檢測開關(guan)檢測到(dao)工(gong)(gong)(gong)(gong)件(jian)(jian),停止滾道的(de)(de)(de)運作,工(gong)(gong)(gong)(gong)件(jian)(jian)夾緊機(ji)構夾緊好工(gong)(gong)(gong)(gong)件(jian)(jian),關(guan)閉(bi)插(cha)門,前后(hou)(hou)吹(chui)干(gan)(gan)氣箱(xiang)和上(shang)下(xia)(xia)吹(chui)干(gan)(gan)氣箱(xiang)對(dui)(dui)工(gong)(gong)(gong)(gong)件(jian)(jian)進(jin)行往復(fu)的(de)(de)(de)吹(chui)干(gan)(gan)操(cao)作,在(zai)下(xia)(xia)降(jiang)(jiang)到(dao)最(zui)低位(wei)(wei)的(de)(de)(de)時候(hou)稍作停頓(dun),用來(lai)對(dui)(dui)重點孔系進(jin)行定(ding)點的(de)(de)(de)吹(chui)干(gan)(gan),對(dui)(dui)于工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)前后(hou)(hou)表面(mian)則(ze)通過(guo)升降(jiang)(jiang)吹(chui)干(gan)(gan)來(lai)進(jin)行;通過(guo)不同吹(chui)干(gan)(gan)氣箱(xiang)的(de)(de)(de)協作來(lai)完成(cheng)對(dui)(dui)工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)吹(chui)干(gan)(gan)。
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2.5真(zhen)空干燥工位
最終(zhong)清洗(xi)機(ji)(ji)當(dang)中(zhong),真(zhen)(zhen)空(kong)干(gan)(gan)燥(zao)(zao)是(shi)特(te)別加(jia)(jia)入的(de)一個(ge)工(gong)(gong)件(jian)(jian)(jian)(jian)干(gan)(gan)燥(zao)(zao)工(gong)(gong)位(wei)(wei),原因(yin)是(shi)最終(zhong)清洗(xi)機(ji)(ji)的(de)擺放位(wei)(wei)置通常是(shi)在發動機(ji)(ji)的(de)加(jia)(jia)工(gong)(gong)完全之(zhi)后(hou)(hou)的(de)位(wei)(wei)置,為讓(rang)(rang)讓(rang)(rang)工(gong)(gong)件(jian)(jian)(jian)(jian)在儲(chu)(chu)存(cun)的(de)過(guo)程當(dang)中(zhong)不會發生(sheng)生(sheng)銹的(de)情況,發動機(ji)(ji)的(de)入庫儲(chu)(chu)存(cun)對(dui)于發動機(ji)(ji)的(de)整體干(gan)(gan)燥(zao)(zao)度要求非常高(gao)。在工(gong)(gong)件(jian)(jian)(jian)(jian)經過(guo)升(sheng)(sheng)降(jiang)吹(chui)干(gan)(gan)工(gong)(gong)位(wei)(wei)之(zhi)后(hou)(hou),工(gong)(gong)件(jian)(jian)(jian)(jian)的(de)內腔還(huan)是(shi)會存(cun)在少量的(de)水(shui)(shui)(shui)漬(zi)。因(yin)此(ci)真(zhen)(zhen)空(kong)干(gan)(gan)燥(zao)(zao)工(gong)(gong)位(wei)(wei)的(de)功(gong)能(neng)就是(shi)對(dui)工(gong)(gong)件(jian)(jian)(jian)(jian)的(de)殘留水(shui)(shui)(shui)漬(zi)進(jin)行干(gan)(gan)燥(zao)(zao),讓(rang)(rang)工(gong)(gong)件(jian)(jian)(jian)(jian)能(neng)夠完全的(de)干(gan)(gan)燥(zao)(zao)。工(gong)(gong)件(jian)(jian)(jian)(jian)在離(li)開升(sheng)(sheng)降(jiang)吹(chui)干(gan)(gan)工(gong)(gong)位(wei)(wei)之(zhi)后(hou)(hou)進(jin)入到(dao)真(zhen)(zhen)空(kong)室內,檢測到(dao)工(gong)(gong)件(jian)(jian)(jian)(jian)的(de)到(dao)位(wei)(wei)之(zhi)后(hou)(hou)伸出(chu)止回器(qi)(qi)和擋(dang)料器(qi)(qi),停止滾道的(de)運作。分離(li)離(li)合器(qi)(qi),關閉(bi)兩側的(de)插門(men)(men)讓(rang)(rang)真(zhen)(zhen)空(kong)室形成一個(ge)密(mi)閉(bi)的(de)腔體。真(zhen)(zhen)空(kong)泵組對(dui)真(zhen)(zhen)空(kong)口進(jin)行抽出(chu),將水(shui)(shui)(shui)汽抽掉,降(jiang)低箱體的(de)壓力降(jiang),快速(su)汽化工(gong)(gong)件(jian)(jian)(jian)(jian)上(shang)附著(zhu)的(de)殘留水(shui)(shui)(shui)漬(zi)。在完成干(gan)(gan)燥(zao)(zao)之(zhi)后(hou)(hou),打開前后(hou)(hou)的(de)插門(men)(men)門(men)(men)板,輸送工(gong)(gong)件(jian)(jian)(jian)(jian)到(dao)下一個(ge)工(gong)(gong)位(wei)(wei)當(dang)中(zhong)。
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2.6輔(fu)助水箱及刮板排屑工位
輔(fu)助(zhu)水(shui)箱(xiang)(xiang)及刮(gua)板(ban)排(pai)屑(xie)工(gong)(gong)位的(de)作(zuo)用(yong)(yong)(yong)就是(shi)對(dui)清(qing)洗(xi)液(ye)(ye)(ye)進(jin)行(xing)儲存(cun),來(lai)對(dui)各個(ge)(ge)清(qing)洗(xi)工(gong)(gong)位的(de)使用(yong)(yong)(yong)進(jin)行(xing)供應。輔(fu)助(zhu)水(shui)箱(xiang)(xiang)分(fen)成(cheng)兩個(ge)(ge)部(bu)分(fen),分(fen)別(bie)是(shi)污(wu)液(ye)(ye)(ye)箱(xiang)(xiang)和凈液(ye)(ye)(ye)箱(xiang)(xiang),清(qing)洗(xi)泵將凈液(ye)(ye)(ye)箱(xiang)(xiang)里面的(de)清(qing)洗(xi)液(ye)(ye)(ye)泵到各個(ge)(ge)清(qing)洗(xi)工(gong)(gong)位上,清(qing)洗(xi)液(ye)(ye)(ye)在(zai)清(qing)洗(xi)工(gong)(gong)位的(de)清(qing)洗(xi)完(wan)成(cheng)之后就會回到污(wu)液(ye)(ye)(ye)箱(xiang)(xiang)內,通(tong)過(guo)過(guo)濾滾(gun)筒來(lai)連(lian)接兩腔,過(guo)濾滾(gun)筒的(de)旋轉(zhuan)由(you)電機來(lai)帶(dai)動,有過(guo)濾網在(zai)滾(gun)筒上,清(qing)洗(xi)液(ye)(ye)(ye)經過(guo)過(guo)濾網的(de)過(guo)濾之后重新流入到凈水(shui)箱(xiang)(xiang)當中,用(yong)(yong)(yong)來(lai)進(jin)行(xing)下一(yi)輪的(de)清(qing)洗(xi)工(gong)(gong)作(zuo),過(guo)濾滾(gun)筒通(tong)過(guo)電機的(de)帶(dai)動也帶(dai)動了排(pai)屑(xie)刮(gua)板(ban)將雜質帶(dai)入運屑(xie)車當中。在(zai)輔(fu)助(zhu)水(shui)箱(xiang)(xiang)上,有三個(ge)(ge)液(ye)(ye)(ye)位發令開關,用(yong)(yong)(yong)來(lai)控制機床的(de)加液(ye)(ye)(ye)工(gong)(gong)作(zuo)。
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